XL-A951E AC/DC Charging Pile Mobile Testing Vehicle (New Energy Vehicle)

To address the current challenges of carrying equipment for on-site testing and to overcome the poor applicability of charging pile testing vehicles in the market, our company has selected new energy electric vehicles as the carrier. The charging pile testing equipment is integrated into the vehicle, equipped with DC charging interfaces and AC charging interfaces, meeting the requirements for single-phase/three-phase AC charging piles and DC charging piles to complete all metrological verification projects according to JJG 1148-2022 and JJG 1149-2022. This platform has been applied in metrology quality inspection institutes, power grid companies, third-party testing agencies, and other units.

Product Description

Product Introduction

To address the current challenges of carrying equipment for on-site testing and to overcome the poor applicability of charging pile testing vehicles in the current market, our company has selected new energy electric vehicles as the carrier, integrating charging pile testing equipment on the vehicle. It features DC charging interfaces and AC charging interfaces, meeting the requirements for single-phase/three-phase AC charging piles and DC charging piles to complete all metrological verification projects according to JJG 1148-2022 and JJG 1149-2022. This platform has been applied in metrology and quality inspection institutes, power grid companies, third-party testing agencies, and other units.

 

 

 

Platform Structure:

 

Functional Features

  • The vehicle is a new energy electric vehicle, drivable with a C license, with a height not exceeding 2.2 meters, allowing easy access to underground garages for charging pile metrological verification; green license plate, facilitating entry and exit of unmanned charging pile stations (some stations do not allow fuel vehicles to enter);
  • The vehicle uses a 70kWh large-capacity battery, with a long range of 400km;
  • All verification equipment is fixed on the electric vehicle, allowing plug-in testing, making on-site detection convenient, fast, labor-saving, and safe;
  • Load power configuration options range from 60kW to 180kW; the internal battery of the new energy electric vehicle can be used as a load for charging pile metrological verification, simulating real charging conditions; it can meet the verification requirements of Tesla charging piles;  
  • Using the "Kalman prediction algorithm" to continuously monitor the operating indicators of all internal devices in the system, predicting potential hazards or faults to ensure system safety and reliability;
  • Using multi-closed-loop zero-flux sensors based on fluxgate technology combined with electronic PGA technology, DC measurement can achieve accuracy better than 0.05% over a wide range, with full-scale accuracy better than 0.01%, fully meeting the JG1148 and 1149 metrological verification tests;
  • Experience in debugging more than 100 models of non-vehicle-mounted charger BMS, supporting national standards GB/T27930-2015, GB/T27930-2023, etc.

 

Testing Items (can complete the following standard test items)

The XL-A951ESJ AC/DC charging pile mobile metrological verification platform can test all items in the table below and automatically generate test reports.

Table 1. "JJG 1149-2022 Verification Regulations for Electric Vehicle Non-vehicle-mounted Chargers"

Serial Number

Test Item

Corresponding Chapter

Remarks

1

Appearance Inspection

7.3.2.1

 

2

Working Error

7.3.2.2

 

3

Clock Indication Error

7.3.2.3

 

 

Table 2. "JJG 1148-2022 Verification Regulations for Electric Vehicle AC Charging Piles"

Serial Number

Test Item

Corresponding Chapter

Remarks

4

Appearance Inspection

7.3.2.1

 

5

Working Error

7.3.2.2

 

6

Clock Indication Error

7.3.2.3

 

 

 

 

Technical Parameters

1 .1 Non-vehicle-mounted Charger Calibration Device

1. DC Voltage Measurement
Resolution 0.01% RG
Accuracy ±0.05% RD (100V–1000V)
Input Range 0–1000V DC
2. DC Current Measurement
Resolution 0.01% RG
Accuracy ±0.05% RD (1A–250A)
Input Range 0–250A
3. DC Energy Measurement
Measurement Accuracy ±0.05% RD (100V–1000V) / (1A–250A)
4. Clock Measurement
Measurement Accuracy ≤±1s
5. Ripple Measurement
Measurement Accuracy ±1%
Bandwidth <6kHz
6. Temperature and Humidity Measurement
Temperature Measurement Accuracy ±1°C
Temperature Measurement Resolution 0.1°C
Humidity Measurement Accuracy ±10% RH
Humidity Measurement Resolution 0.1% RH

 

1.2 AC Charging Pile Inspection Device

1. AC Voltage Measurement
Input Range 0–264V (Phase Voltage)
Accuracy ±0.05% RD (110V–264V)
Resolution 0.01% RG
2. AC Current Measurement
Input Range 0–72A
Accuracy ±0.05% RD (0.1A–72A)
Resolution 0.01% RG
3. AC Energy Measurement
Measurement Accuracy ±0.05% RD (110V–264V) / (0.1A–72A)
4. Clock Measurement
Measurement Accuracy ≤±1s
5. Harmonic Measurement
Measurement Range 2–127 times
Accuracy ±1% RG (2–22 times)
6. Phase Measurement
Measurement Range 0–359.99°
Resolution 0.01°
Accuracy ±0.05°
7. Frequency Measurement
Measurement Range 45Hz–65Hz
Resolution 0.001Hz
Accuracy ±0.005Hz
8. Temperature and Humidity Measurement
Temperature Measurement Accuracy ±1°C
Temperature Measurement Resolution 0.1°C
Humidity Measurement Accuracy ±10% RH
Humidity Measurement Resolution 0.1% RH

 

1.3 Programmable DC and AC Load

1.3.1 DC Load Parameters

1. DC Voltage
Input Range 0V~1000V DC
2. DC Current
Input Range 0A~75A (single unit) / 150A (two units)
3. DC Power
Power Input 0W~30kW (single unit) / 60kW (two units)
4. Load Levels
Number of Levels 65,536
Minimum Current Step 5mA
Minimum Power Step 5W

 

1.3.2 AC Load Parameters

1. AC Voltage
Voltage Input 0V~264V AC (Phase Voltage)
2. AC Current
Current Input 0A~36A
3. AC Power
Power Input 0W~9kW
4. Levels
Number of Levels 8,192
Minimum Current Step 0.0045A (@220V)
Minimum Power Step 1W (@220V)

 

1.3.3 Other Specifications

Cooling Method Forced Air Cooling
Internal Temperature Monitoring Range -40°C~120°C
Power Supply 220V (±5%) AC @50Hz

Product Document

File Name

Update Time

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XL-A951 AC/DC Charging Pile Mobile Testing Vehicle


The XL-A951 AC/DC charging pile mobile testing vehicle is equipped with metrological verification, interoperability testing, protocol consistency testing, and on-site inspection specifications for AC charging piles and off-board chargers.

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