XL-A922S Series Comprehensive Test System for Vehicle Chargers in China, Europe, America, Japan, and Africa
The XL-A922S non-vehicle-mounted charger comprehensive test platform mainly consists of a non-vehicle-mounted charger comprehensive test device, supercharge interface simulator, European standard interface test module, American standard interface test module, Japanese standard interface test module, and battery voltage simulator, meeting testing requirements such as metrological verification, interoperability testing, and protocol consistency testing.
Product Description
Product Introduction
The XL-A922S non-vehicle-mounted charger comprehensive test platform mainly consists of a non-vehicle-mounted charger comprehensive test device, ultra-fast charging interface simulator, European standard interface test module, American standard interface test module, Japanese standard interface test module, and battery voltage simulator. It meets testing requirements such as metrological verification, interoperability testing, and protocol consistency testing. During the testing process, waveforms and messages are displayed graphically in real time, making the working status clear at a glance. The device connects to a router via a network cable, enabling wireless data transmission and remote control through wireless devices such as tablet computers.
Functional Features
- Possesses truly comprehensive testing for national, European, American, and Japanese standards; supports optional configurations for national, European, American, and Japanese standards, allowing flexible configuration;
- Protocols are all self-developed solutions, not using traditional protocol conversion boards, providing genuine protocol consistency testing functions, comparable to related equipment from the world-renowned brand Vector;
- Built-in vehicle DC interface circuit simulator with control guide related circuits, capable of interacting with the charger;
- Built-in waveform recorder capable of simultaneously recording BMS messages and related electrical signals in real time, achieving synchronization among electrical signals and synchronization between BMS messages and related electrical signals;
- Built-in interoperability-related test circuits capable of executing related fault actions and corresponding tests;
- Built-in BMS simulator software;
- Built-in 1000V insulation resistance function, enabling insulation resistance testing of the charger without carrying a separate insulation device;
- The panel includes all signal output interfaces of the charging gun interface, including DC+, DC-, GND, S+, S-, CC1, CC2, A+, A-;
- Equipped with energy pulse input and energy pulse output interfaces;
- Equipped with a battery voltage simulator for voltage detection when the charger is turned on;
- Embedded GPS module for precise time synchronization;
- Built-in industrial control computer with a high-definition touch display, equipped with USB, serial, and network ports;
- Built-in WIFI communication function, allowing remote control via computer to perform all functional tests.
Testing Items
- "JJG 1149-2022 Verification Regulations for Non-vehicle-mounted Chargers of Electric Vehicles"
- "GB/T 34657.1-2017 Electric Vehicle Conductive Charging Interoperability Test Specification Part 1: Power Supply Equipment" DC charging interoperability test
- "GB/T 34658-2017 Communication Protocol Consistency Test between Non-vehicle-mounted Conductive Chargers and Battery Management Systems of Electric Vehicles" Charger test cases
- "NB/T 33008.1-2018 Electric Vehicle Charging Equipment Inspection and Test Specification Part 1: Non-vehicle-mounted Chargers" Type test items
- "GB 39752-2024 Safety Requirements for Electric Vehicle Power Supply Equipment"
- "GB 44263-2024 Safety Requirements for Electric Vehicle Conductive Charging Systems"
- "IEC 61851-1-2017 Electric vehicle conductive charging system–Part 1: General requirements"
- "IEC 61851-23-2023 Electric vehicle conductive charging system – Part 23: DC electric vehicle supply equipment"
- "ISO 15118-4-2018 Road vehicles - Vehicle to grid communication interface - Part 4: Network and application protocol conformance test"
- "ISO 15118-5-2018 Road vehicles-Vehicle to grid communication interface-Part 5: Physical layer and data link layer conformance test"
- "DIN 70122-2018 Electromobility–Conformance tests for digital communication between ad.c.EVcharg"
- "SAE J1772-2024 Electric Vehicle and Plug-in Hybrid Electric Vehicle Conductive Charge Coupler"
- "Technical Specifications of Quick Charger for Electric Vehicles CHAdeMO 2.0"
Technical Specifications
1. DC Voltage Measurement | |
Resolution | 0.01% RG |
Accuracy | ±0.05% RD (100V–1500V) |
Input Range | 0–1500V DC |
2. DC Current Measurement | |
Resolution | 0.01% RG |
Accuracy | ±0.05% RD (5A–800A) |
Input Range | 0–800A DC |
3. DC Energy Measurement | |
Energy Measurement Accuracy | ±0.05% (100V–1500V) / (5A–800A) |
4. Insulation Resistance Measurement | |
Voltage Range | 500V, 1000V |
Resistance Measurement Range | 5–50MΩ |
5. Clock Measurement | |
Measurement Accuracy | ≤1s (Built-in GPS) |
6. Ripple Measurement | |
Measurement Accuracy | ±1% |
Bandwidth | <6kHz |
7. Temperature and Humidity Measurement | |
Temperature Measurement Range | -25℃ to 55℃ |
Temperature Measurement Accuracy | ±1°C |
Temperature Measurement Resolution | 0.1°C |
Humidity Measurement Range | 0%RH~99.9%RH |
Humidity Measurement Accuracy | ±10%RH |
Humidity Measurement Resolution | 0.1%RH |
8. Battery Voltage Simulator | |
Output Voltage | 100~1500V DC |
9. European Standard DC Charging Pile Interface Simulation and Protocol Device | |
Voltage | 1000V |
Current | 500A |
Interface | Meets the requirements of the European standard interface in IEC62196-3 "Plugs, socket-outlets, vehicle connectors and vehicle inlets - Part 3: Dimensional compatibility and interchangeability requirements for DC and AC/DC pin and contact-tube accessories for conductive charging of electric vehicles" |
Control Pilot | Meets the relevant requirements of IEC61851-1 and IEC61851-23 |
Communication | Compatible with communication protocols such as ISO15118.2 and DIN70121 |
Fault Injection | CP disconnection, insulation fault, communication abnormality, etc. |
Test Port | All tap signals from the gun holder are led out |
10. American Standard DC Charging Pile Interface Simulation and Protocol Device | |
Voltage | 1000V |
Current | 500A |
Interface | Meets the requirements of the American standard interface in IEC62196-3 "Plugs, socket-outlets, vehicle connectors and vehicle inlets - Part 3: Dimensional compatibility and interchangeability requirements for DC and AC/DC pin and contact-tube accessories for conductive charging of electric vehicles" |
Control Pilot | Meets the relevant requirements of SAE J1772 |
Communication | Compatible with communication protocols such as ISO15118.2 and DIN70121 |
Fault Injection | CP disconnection, insulation fault, communication abnormality, etc. |
Test Port | All tap signals from the gun holder are led out |
11. Japanese Standard DC Charging Pile Interface Simulation Device | |
Voltage | 1000V |
Current | 500A |
Interface | Meets the interface requirements of CHAdeMO "Technical Specifications of Quick Charger for Electric Vehicles" standard |
Control Pilot | Meets the relevant requirements of CHAdeMO |
Communication | Compatible with CHAdeMO 2.0 communication protocol |
Fault Injection | CP disconnection, insulation fault, communication abnormality, etc. |
Test Port | All tap signals from the gun holder are led out |
12. Power Analysis Module Measurement | |
AC Voltage Input | 220V±20% (±0.05%RD) |
AC Current Input | 0.1~2000A (±0.5%RG) |
Power Accuracy | ±0.5%RG |
13. Waveform Recording Module Measurement | |
Voltage Input | ±1500V |
Measurement Accuracy | ±1%RG |
Waveform Capture Resolution | 10us |
CAN Baud Rate | 250kbit/s |
14. Overall Machine Specifications | |
Operating Power Supply | 220V (±5%) AC @50Hz |
Maximum Power Consumption | <1000VA |
Operating Temperature | -20℃~50℃ |
Relative Humidity | ≤85% |
Storage Conditions | -30℃~60℃ |
Preheating Time | 5 minutes |
Overall Dimensions | 600mm*750mm*2000mm (W*D*H) (Single Cabinet) |
Product Document
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